Facilities

Punching
AMADA Apelio "Punch/Laser Combination Machine", high speed (22 ton press at 1000 hits per minute, and 3,973 inch per minute travel speed) coupled with a Fanuc 2000 Watt CW RF Laser and a fully automated material handling system.

AMADA F.M.S. “FLEXIBLE MANUFACTURING SYSTEM”, with an Auto-Storage/Retrieval System, 30 ton 56 station turret press, right angle blanking shear and automatic sorting conveyor. Material capacity is 48” X 120” sheet sizes of 10 gauge steel or 3/16 aluminum. This entire line is directly linked with the CAD/CAM programming system. Two programmable auto index tool stations can provide consistent and accurate angle punching. The right angle shear produces square and accurate blanks all related accurately to +/- .010 to the punched hole patterns.

AMADA COMA 72 Station Turret Press, a 50 Ton Press which can handle sheet materials of 50” X 100” up to 0.25” thickness.

AMADA PEGA 56 Station Turret Press, a 30 Ton Press which can handle sheet materials of 40” X 80” up to 0.25“ thickness.

AMADA SPH 30 Ton Single Station Punch Press, which has AMADAN-SS System II Automatic Programmable Gauging in 2 Axis.

ADDITIONAL PUNCHING EQUIPMENT:

• MINISTER 40 Ton OBI.
• IRONCRAFTER 40 Ton Hydraulic Press.
• BENCH MASTER 5 Ton Capacity Press.
• Niagra 60 Ton Stamping Press with 33”x34” Bed.
• V&O 60 Ton Stamping Press with 33’x34” Bed.

Forming
AMADA - 10 ft. x 110 Ton Press Break with CNC 3-Axis Control, Quick Change Tooling, and offline bend simulation programming.

WYSONG - 12 ft.X 150 Ton Press Brake with Programmable Back Gauge.

AMADA - 10 ft. X 100 Ton Press Brake with CNC 2-Axis Control.

AMADA - 4 ft. X 35 Ton Press Brake with CNC 2-Axis Control.

WYSONG - 6 ft. X 5 Ton Press Brake with Manual Back Gauge.

PROMECAM - 4 ft. X 25 Ton Press Brake with Digital Back Gauge.

AMADA SPH - 2 ft. X 30 Ton with programmable Back Gauge.

AMADA ROLLER-LEVELER with 24” X 11 gauge steel capacity.

Shearing
AMADA - 10 ft. X 1/2” Hydraulic Shear.

WYSONG - 4 ft. X 10 gauge Mechanical Shear.

IRONCRAFTER Bar and Angle Shear.

Sawing
MARVEL 81A - 18” square capacity Vertical Band Saw with Automatic Bar Feed.

POWERMATIC Vertical Band Saw.

Resistance Welding
TELEDYNE PEER 75 KVA Spot Welder.

FEDERAL 100 KVA Projection/Spot Welder

Hardware Inserting
PEM 6 Ton Press.

DIACRO 6 Ton Press with Automatic Feeder

Welding
GMF 6 Axis Welding Robot with a Lincoln 400 Amp

Power Supply and NA-5R Automatic Wire Feeder and Control.

LINCOLN 300 Amp MIG Welding Machines (5).

MILLER 450 Amp DataWeld MIG Welding Machines (2).

MILLER 451 Amp DataWeld MIG Welding Machine.

MILLER DIAL ARC HF 250 Amp TIG Welding Machines (3).

WELDSALE - 5 ft. X 8 ft. Weld Platens (2).

Machining
CINCINNATI SABRE 750 CNC Vertical Machining Center.
Travel: x=30”, y=15”, z=20”.

HARRISON 16-1/2”X40” Lathe with Digital Read-out.

BRIDGEPORT Milling Machine with Digital Read-out.

CINCINNATI Radial Arm Drill Press.

VARIOUS Drill Presses(6).

COMBINATION Vertical/Horizontal Tapping Machine, 0” to 3/8” capacity.

Laser Cutting
Trumpf L2503e Laser (2,200 watts) with a cutting Range of 60” X 120” X 4” High.

Special Options include:
Automatic Pallet Changer, 3 Axis Flying Optics with Stationary Table, Positional Accuracy of +/- .004.

Maximum Thickness of Materials: .625 Steel, 200 Stainless,.160 Aluminum.

Trumpf L3030 Laser (3,000 watts), with a cutting Range of 60” X 120” X 4” High.

Special Options include: Automatic Pallet Changer, 3 Axis Flying Optics with Stationary Table, Positional Accuracy of +/- .004.

Maximum Thickness of Materials: .625 Steel, 200 Stainless,.187 Aluminum.

Deburring
Abrasive Engineering & Mfg. (AEM) 36” Belt Finishing Machine.

ROTOFINISH Vibratory Finishing Machine.

ROTOFINISH Cobmeal Dryer.

Painting & Powder Coating
AUTOMATIC SECTION, Five stage pretreatment system consisting of an alkaline wash, rinse, iron phosphate pre-treatment, rinse and sealer rinse. Parts are immediately dried in a convection dryoff oven at 200-450 degrees Fahrenheit and transferred to an automatic powder booth with ten (10) automatic guns and two (2) operator spray stations. After passing through an inspection area, the parts are cured in a radiant convection oven for approximately 16 minutes at up to 450 degrees Fahrenheit. The cured parts are transferred through a cooling area and into a load/unload area. This entire system is linked by 1150 feet of powered conveyor and can handle parts up to 30” deep X 34” wide X 84” long.

MANUAL SECTION, Approximately 900 feet of manual conveyor runs through masking areas and a manual powder booth. To facilitate painting larger parts and special colors, parts painted in the manual booth may be transferred to the powered line and cured, or cured in a batch convection oven.

WASH BOOTH, 18 ft. wide X 12 ft. deep X 12 ft. high inside for steam cleaning and applying an iron phosphate surface treatment prior to painting.

DESPATCH (Combination Dry Off/Force Dry/Bake) Curing Oven, 10 ft. wide X 22 ft. deep X 9 ft. high inside with a temperature range of 150 degrees F to 500 degrees F.

SILKSCREENING Complete in house artwork and screen generation capabilities.

Assembly
(3) Seven Stage Conveyorized Assembly Line for General Mechanical, Electromechanical, & Electrical Assembly Utilizing Electronic Glue Dispensing, Torque Limiting Screw & Nut Drivers, Riveting, etc.

(1) Six Stage Conveyorized Assembly Line. Same as above. Installation Area for assembly of Windows, Gasketing, Handles, Cabinet Interlocks, Wiring Harnesses, Plugmold Strips, Cooling Fans, Heaters, Air Conditioners, insulation, Slides, Casters, Leveling Legs, etc.

(10) Station Large Cabinet Assembly Line

Packaging
AM-PAK Shrink Wrapping Machine, 12” deep X 24” wide X 6” high
capacity. Custom Packaging/Crating and Stretch Wrapping Capabilities to provide safe delivery of finished product to Best Commercial and Mil Spec Practices.

Versa-Packer, FOAM-IN-BAG, Packaging System.

(2) Lantech Automatic Shrink Wrap Machine, equipped with automatic turntable and height control. Capable of wrapping freight 5’X5’X8’ high.Barcoding capabilities

Quality Control
BROWN & SHARPE Validator Coordinate Measuring Machine, capacity 40” deep X 72” wide X 60” high.

Various Inspection Equipment (Verniers, Calipers, Mics, etc.) and Gauges Calibrated and Traceable to NIST.

Programming
AMADA 2D/3D CAD/CAM SYSTEM
(Two workstations)
A “state of the art” CAD/CAM system which includes auto part programming, tooling and nesting features for the laser, turret punch presses, and FMS.

TRUMPF ToPs 100 VERSION 2.50 PROGRAMMING SYSTEM
(One workstation)
Designed exclusively for the Trumpf Laser System and featuring direct importing of CAD data files, sheet layout, automatic nesting, and generation of N/C programming files.

AMADA OffLine Bend CAD CAM Programming System
State of the art bend simulation software that allows the programming of press breaks off line maximizing machine run time. Programs downloaded to the machine via bar coded part identification allow the operator full on screen 3D visual of the machine set up requirements and bend sequence simulation, greatly reducing setup time over conventional programming methods.

Engineering/Detailing/Drafting/Sales
Generation of flat-part layouts and fabrications details. Able to import both .DXF and .IGS files and generate data files for direct input programming.

AutoCAD RELEASE 2000 for Windows

AutoCAD Mechanical Desk Top

AutoCAD LT-97 for WINDOWS 95

CAD-KEY 19 RELEASE 1.0

EDI Transferring Capabilities